Intersection of Circular and Polygonal Cylinders

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Circular and polygonal cylinders intersect in interesting 3D curves. Mathematica's built-in function RegionFunction shows that the cylinders make realistic pipe connections.
Contributed by: Erik Mahieu (February 2014)
Open content licensed under CC BY-NC-SA
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Details
The parametric equation of a circular cylinder with radius inclined at an angle
from the vertical is:
, with parameters
and
.
Define the functions and
.
The
and
functions define the composite curve of the
-gonal cross section of the polygonal cylinder [1].
The parametric equation of a polygonal cylinder with sides and radius
rotated by an angle
around its axis is:
with parameters
and
.
To find the equation of the intersection curve, put . This gives the three equations:
,
,
.
These are equations with four variables, ,
,
, and
. Eliminating
,
, and
by solving the equations gives the parametric curve of the intersection with θ as the only parameter (choosing
gives the upper or lower half of the intersection curve):
.
Reference
[1] E. Chicurel-Uziel, "Single Equation without Inequalities to Represent a Composite Curve," Computer Aided Geometric Design, 21(1), 2004 pp. 23–42. doi:10.1016/j.cagd.2003.07.011.
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