Material and Energy Balances in a Reactor with Heat Exchange
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This Demonstration calculates material and energy balances for a reactor with heat transfer. The reaction is acetylene () hydrogenation to ethylene (), where is hydrogen. The feed rate of is fixed at 100 mol/h; use sliders to change the feed rates of and an inert (). Use either the extent of reaction or the outlet temperature to change the conversion of . Select "extent of reaction" to set the extent of reaction and heat removal rate with sliders to change the outlet temperature. Select "outlet temperature" to change the outlet temperature and heat removal rate to determine the conversion, and the heat removed is fixed to the value that results in the selected outlet temperature. If the extent of reaction is restricted by the limiting reactant , the process indicates that the limiting conversion is reached by displaying the message "limiting reactant depleted". If the outlet temperature is below 0 °C or above 1,000 °C, the message "operating conditions unrealistic" appears.
Contributed by: Michael Wrobel and Rachael L. Baumann (November 2014)
Additional contributions by: Garret D. Nicodemus, John L. Falconer, and Nick Bongiardina
(University of Colorado Boulder, Department of Chemical and Biological Engineering)
Open content licensed under CC BY-NC-SA
The reaction takes place in a reactor with heat exchange. Reactants and and inert enter the reactor. The molar flow rates of each component exiting the reactor are calculated using the extent of reaction:
where and are the molar flow rates (mol/h) of component exiting and entering the reactor, is the stoichiometric coefficient, which is positive for products and negative for reactants, and is the extent of reaction (mol/h).
The extent of reaction is:
where is the heat of formation (kJ/mol) of component i with a reference state at , is the constant heat capacity (kJ/[mol °C])of component i, is the feed temperature (°C), is the outlet temperature (°C) and is the heat added (kJ/h). The heat removed is -Q.
The outlet temperature is:
The percent conversion of A is
% conversion = * 100.
Note that constant heat capacities, , were assumed for simplicity. For large temperature changes, this is not a good assumption.
This screencast video  show calculations for an energy balance on a reactor with heat transfer. This screencast  explores limiting reagents.
 Energy Balances with Unknown Outlet Conditions [Video]. (Dec 6, 2012) www.youtube.com/watch?v=FPDPxAp-Ms0.
 Limiting Reagent (Interactive) [Video]. (Nov 12, 2014) www.youtube.com/watch?v=7H2EnOzGxD0&feature=youtu.be&list=PLD4476BAFA5A65111.